The Ultimate Guide to Laser Cutting Felt Sheets – Sustain My Craft Habit

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If you’ve ever tried to cut a complex shape by hand, you know the struggle: hand cramps, dull scissors, and edges that never look professional. Using a laser cutter like the xTool P2 completely changes the game. Imagine achieving a perfectly crisp edge on the most detailed designs in just seconds!

In this ultimate guide, I’m sharing everything I’ve learned about laser cutting felt so you can stop fighting with your fabric shears and start creating professional-quality projects with ease.

If you love working with felt but struggle with how long it takes to cut out shapes by hand or how long it takes to cut intricate patterns using a laser cutter, eliminate all those frustrations.

Below, you’ll learn how to choose the right felt, prepare your design files, and cut safely and neatly for beautiful results every time. Let’s get started!

Why you’ll love cutting felt sheets with a laser cutter

• Eliminates the struggle of cutting complex shapes with scissors or rotary cutters.
• Highly functional – great for batching projects and gift giving
• Ideal for producing handmade commercial products – can even cut multiple sheets at once!

get Access to our resource library Full of cut files and other xTool craft ideas!

Materials needed

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Choosing felt right

• Synthetic (Acrylic/Polyester): Pros: Great for laser cutting! It melts slightly to create a clean, non-frayed edge. Cons: Stiffer than natural wool blends.
• Wool blend: Pros: Works incredibly well for laser cutting too! Plus, these types of felt sheets come in incredible color options, which is why they’re my personal favorite. And in addition, the edges will not melt as much as a synthetic sheet. Cons: Costs more than wool blends.

Whenever you work with a laser cutter, be sure to use PVC-free materials.

No matter the type of fail sheet you choose, be sure to test a small section first to determine your best settings.

In our case, we choose 40 power with 30mm speed For cutting felt sheets made from wool blend.

How to laser cut felt sheets with XTool P2

Open the Creative Space program and select New Project.

Insert the svg file onto the canvas or choose any shape from the menu you want to use instead.

Make sure the felt sheet is flat and free of wrinkles and creases. You can press the felt sheet if it is a wool blend but if it is 100% polyester/acrylic, you cannot apply direct heat to the felt sheet. Instead, cover the felt sheet with a cotton cloth and then iron on the cloth.

Open the lid and lay the felt sheet flat on top of the slats or honeycomb bed (air circulation is important to prevent scorch marks on the back of the felt).

Normally there is no need to clamp the felt sheet but if you want, you can use a magnet to keep the feet from slipping during the cut.

Place the pattern shape on the felt sheet.

Set the material type to .3mm kraft paper but make a target measurement of the felt to get the correct thickness.

We found that the best setting is 40 power with 30mm speed.

Press start and watch as xTool P2 cuts through the file.

When finished, remove the part from the machine.

Prevent burn marks

I noticed flame marks on the light colored felt sheets but it was not noticeable on the darker colors.

If you see dark edges or burning marks, try reducing the power, try increasing the speed. Always run a small test cut before cutting your final design.

Lots of felt crafts and free cut files

There is something wonderful about taking a simple sheet of felt and transforming it into intricate bouquets, wreaths, centerpieces and ornaments.

Once you try it, you’ll find lots of ways to use laser cuts in crafts, decor, and gifts, making it a great technique to add to your crafting projects. Check out our full gallery of Felt craft projects To make at home!

Other XTool project ideas and tutorials

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